Factory Promotional High Precision Jigs And Fixtures Tooling Design - Progression Tool – Meiln

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Our personnel are generally in the spirit of "continuous improvement and excellence", and together with the outstanding top quality merchandise, favorable price tag and fantastic after-sales solutions, we try to gain every single customer's rely on for High Quality Automobile Part Checking Fixture, Stamping Tool Design, Pneumatic Clamps Jig, Our highly specialized process eliminates the component failure and offers our customers unvarying quality, allowing us to control cost, plan capacity and maintain consistent on time delivery.

Factory Promotional High Precision Jigs And Fixtures Tooling Design - Progression Tool – Meiln Detail:

Tool type: Progressive tool

Process:

1.00mm x 872mm x 280mm – 800T PRG @ R and L Parts Out

0.8mm*840mm*348mm- 800T PRG @ x2 Parts Out

Stamping Part Material: GS 93033 ALUMINIUM AL5-11C-NP-UM O/H111

Tool Material Grade:

Upper and Lower die shoe & blank holder are used S50C material,

Forming and re-strike blank holder plates are used HMD5 material,

trim punch blank holder plates are used S50C material.

Steel Surface Treatment:

Forming punch: PVD

Forming punch：SKD11+TD

Standard Components:

Most of standard parts are sourced from MISUMI and PUNCH, gas spring are sourced from HYSON.

Complexity: Middle

◆Application: The tool applicated to automotive brake shield part

Lead Time: 4 months

Background:

Aluminum powder is easy to be created during mass production, resulting in scoring on the product surface, which is a common problem in mass production of aluminum parts.

We summarized the reasons why panel with scoring issue below.

1. The aluminum powder created in the die when form which caused high temperature sintering on the surface due to long move distance.

2. Insufficient lubrication and high friction caused scoring issue.

3. Forming gap is less than material thickness to form an extrusion condition, which is easy to cause scoring.

Countermeasure:

1. Use fine sandpaper or fine oil stone to remove the attachment and polishing.

2. Add a proper amount of special lubricating oil for aluminum parts in the die.

3. Increase forming gap tolerance. (lower die polishing)

We cleaned the die with fine sandpaper or fine oil stone during part production.

After treatment, we confirmed that the surface coating is not damaged.

Our service advantage:

1. 2 factories specializing in the production of tool.

2. strict quality inspection procedure

3. many workers with more than 10 years working experience

4. good after-sales service

5. Provide perfect forwarder service guidance

If you are interested in auto brake shield parts, please don’t hesitate to contact me, Meilin have much experience with these kinds of parts.

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We generally believe that one's character decides products' top quality, the details decides products' high-quality ,along with the REALISTIC,EFFICIENT AND INNOVATIVE team spirit for Factory Promotional High Precision Jigs And Fixtures Tooling Design - Progression Tool – Meiln , The product will supply to all over the world, such as: Brunei, Swansea, Qatar, Our focus on product quality, innovation, technology and customer service has made us one of undisputed leaders worldwide in the field. Bearing the concept of "Quality First, Customer Paramount, Sincerity and Innovation" in our mind, We have achieved great progress in the past years. Clients are welcomed to buy our standard products, or send us requests. You will be impressed by our quality and price. Please contact us now!

China Metal Stamping Tool