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Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln Featured Image
  • Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln
  • Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln

Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln

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We believe in: Innovation is our soul and spirit. Top quality is our life. Purchaser need is our God for Tool Maker, Radius Checking Gauge, Steel Fixture, We have experienced manufacturing facilities with more than 100 employees. So we can guarantee short lead time and quality assurance.
Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln Detail:

Part Name: Front Cross Member, Upper Bracket

Material Grade: SAPH400

Material Size: 2.00mm x 1170mm x 200mm

Process: x5 Stage TDM800T

Cavity: one part out

Technical Challenge: Countermeasure to twist and weld matching gap issues

◆Application: The part applicated to automotive cross member bracket part

◆Complexity: High

Press Machine: 2000T hydraulic press, 1200T Mechanical

Inspection Tool: Checking fixture, CMM, Blue scanner

Lead Time: 4 months

◆Part Quality Concern: Concern over part quality issue with twist, gap tolerance due to long part, which will cause poor accuracy of matching surface areas allowed to weld.

Background: 

Because this part is quite long, which easily caused in twist issue during forming stage. Both ends of the part shows twist condition, as well as the side clearance is more difficult to reach the tolerance range of customer’s requirement tolerance range. Due to these reasons, after bending part, we designed cam strike process to improve surface accuracy (gap/flatness). Since the part are fitted together by two parts, the gap difference between the two parts needs to be controlled within the tolerance range to ensure that the later welding will not be affected. Therefore, also cam strike process can ensure the flatness of the side wall and the gap difference between the parts. Part shape segment difference is relatively large, the corresponding hole position is all in the shape to meet the requirements, and then pierced, some holes and stamping direction angle also used the cam to punch, in order to ensure that the hole position and hole size tolerance are within the tolerance range allowed by the customer.

Conclusion:  

For this complex part, and the clearance and flatness requirements are extremely high, also easily cause in twist issue, we have accumulated a lot of experience, and have a reference for the future parts.

If you have any questions about high tensile part or spring back concern, please don’t hesitate to contact us, we will be pleased to reply and discuss with you.

Product detail pictures:

Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln detail pictures

Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln detail pictures

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With a positive and progressive attitude to customer's interest, our company continuously improves our product quality to meet the needs of customers and further focuses on safety, reliability, environmental requirements, and innovation of Massive Selection for Car Spare Parts Checking Fixture Components - Front Cross Member, Upper Bracket – Meiln , The product will supply to all over the world, such as: Brazil, Adelaide, Austria, Satisfaction and good credit to every customer is our priority. We focus on every detail of order processing for customers till they have received safe and sound solutions with good logistics service and economical cost. Depending on this, our solutions are sold very well in the countries in Africa, the Mid-East and Southeast Asia.
    • The manufacturer gave us a big discount under the premise of ensuring the quality of products, thank you very much, we will select this company again.
    5 Stars By Vanessa from The Swiss - 2017.05.02 11:33
    It's really lucky to find such a professional and responsible manufacturer, the product quality is good and delivery is timely, very nice.
    5 Stars By Mag from Latvia - 2017.10.25 15:53
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