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Well-designed Stamping Die Parts - Front Cross Member, Upper Bracket – Meiln

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We emphasize development and introduce new products into the market every year for Cnc Mechanical Inspection Fixture And Jig Part, Precision Die & Stamping Inc, Stamping Automotive Parts, Our company eagerly looks ahead to setting up long-term and pleasant small business partner associations with customers and businessmen from everywhere in the entire world.
Well-designed Stamping Die Parts - Front Cross Member, Upper Bracket – Meiln Detail:

Part Name: Front Cross Member, Upper Bracket

Material Grade: SAPH400

Material Size: 2.00mm x 1170mm x 200mm

Process: x5 Stage TDM800T

Cavity: one part out

Technical Challenge: Countermeasure to twist and weld matching gap issues

◆Application: The part applicated to automotive cross member bracket part

◆Complexity: High

Press Machine: 2000T hydraulic press, 1200T Mechanical

Inspection Tool: Checking fixture, CMM, Blue scanner

Lead Time: 4 months

◆Part Quality Concern: Concern over part quality issue with twist, gap tolerance due to long part, which will cause poor accuracy of matching surface areas allowed to weld.

Background: 

Because this part is quite long, which easily caused in twist issue during forming stage. Both ends of the part shows twist condition, as well as the side clearance is more difficult to reach the tolerance range of customer’s requirement tolerance range. Due to these reasons, after bending part, we designed cam strike process to improve surface accuracy (gap/flatness). Since the part are fitted together by two parts, the gap difference between the two parts needs to be controlled within the tolerance range to ensure that the later welding will not be affected. Therefore, also cam strike process can ensure the flatness of the side wall and the gap difference between the parts. Part shape segment difference is relatively large, the corresponding hole position is all in the shape to meet the requirements, and then pierced, some holes and stamping direction angle also used the cam to punch, in order to ensure that the hole position and hole size tolerance are within the tolerance range allowed by the customer.

Conclusion:  

For this complex part, and the clearance and flatness requirements are extremely high, also easily cause in twist issue, we have accumulated a lot of experience, and have a reference for the future parts.

If you have any questions about high tensile part or spring back concern, please don’t hesitate to contact us, we will be pleased to reply and discuss with you.


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Well-designed Stamping Die Parts - Front Cross Member, Upper Bracket – Meiln detail pictures

Well-designed Stamping Die Parts - Front Cross Member, Upper Bracket – Meiln detail pictures


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We have now our possess revenue group, design staff, technical crew, QC team and package group. We now have strict excellent regulate procedures for each process. Also, all of our workers are experienced in printing subject for Well-designed Stamping Die Parts - Front Cross Member, Upper Bracket – Meiln , The product will supply to all over the world, such as: Kenya, Sevilla, Ecuador, Hard work to keep making progress, innovation in the industry, make every effort to first-class enterprise. We try our best to build the scientific management model, to learn abundant professional knowledge, to develop advanced production equipment and production process , to create the first-call quality products, reasonable price , high quality of service , quick delivery , to give you create new value .
  • Wide range, good quality, reasonable prices and good service, advanced equipment, excellent talents and continuously strengthened technology forces,a nice business partner.
    5 Stars By Doris from New Zealand - 2018.12.30 10:21
    Although we are a small company, we are also respected. Reliable quality, sincere service and good credit, we are honored to be able to work with you!
    5 Stars By Marguerite from Finland - 2017.08.18 18:38
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